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Rigid Pavement Design

Components of rigid pavements (subgrade, drainage layer, dry lean concrete, pavement quality concrete); design factors — wheel load, modulus of subgrade reaction, concrete properties, temperature; radius of relative stiffness and equivalent radius of resisting section; Westergaard's load stresses (interior, edge, corner); warping stresses (Bradbury), frictional stresses, critical combinations; IRC:58-2015 approach — bottom-up and top-down cracking, cumulative fatigue damage; joints — contraction, expansion, construction and longitudinal joints, spacing, dowel and tie bars; types — JPCP, JRCP, CRCP, RCCP, whitetopping, block pavements — with solved numericals.

📑 Contents (10 sections)

Last reviewed 16 Sept 2026 · 10 min read

Components of a rigid pavement

Layer Function / typical specification
Pavement quality concrete (PQC) Main structural slab carrying loads by flexure; high-strength concrete (commonly M40, design flexural strength about 4.5 MPa at 28 days)
Separation membrane / debonding layer Polythene sheet or bitumen layer between PQC and sub-base to reduce friction and restraint cracking
Dry lean concrete (DLC) sub-base Uniform, non-erodible support; commonly about 150 mm thick with a minimum compressive strength (e.g. 10 MPa)
Granular sub-base / drainage layer Drains water, prevents pumping, provides construction platform
Subgrade Compacted soil; strength expressed by modulus of subgrade reaction

Unlike flexible pavements, the thickness of a rigid pavement depends mainly on the flexural strength of concrete; subgrade support has a relatively smaller effect.

Design factors

  • Wheel load and axle configuration — axle load spectrum, tyre pressure, contact area.
  • Traffic — number of repetitions of different axle loads over the design period (commonly 30 years for rigid pavements).
  • Modulus of subgrade reaction — from plate load tests (or from CBR correlations), increased for the effect of DLC/granular sub-base (effective k).
  • Concrete properties — flexural strength (modulus of rupture), modulus of elasticity (about 30 000 MPa), Poisson's ratio (0.15), coefficient of thermal expansion (about per °C).
  • Temperature differential between top and bottom of the slab — causes warping.

Radius of relative stiffness

FormulaRadius of relative stiffness (Westergaard)

= modulus of elasticity of concrete; = slab thickness; = Poisson's ratio; = modulus of subgrade reaction.

It measures the stiffness of the slab relative to the subgrade — the distance over which the slab spreads the load.

Equivalent radius of resisting section

For a load of contact radius on a slab of thickness (thin-plate theory correction):

Load stresses (Westergaard)

Westergaard considered three critical positions of the wheel load:

  • Interior — load well away from edges and corners.
  • Edge — load at the edge, away from corners.
  • Corner — load at the corner of the slab.
FormulaWestergaard's stress equations (modified)

( = wheel load in kg; in cm; , , in cm; stresses in kg/cm²)

Interior:

Edge:

Corner:

  • Interior and edge stresses are tensile at the bottom of the slab; corner stress is tensile at the top.
  • Edge load stress is generally the most critical of the load stresses (without load transfer).

Temperature stresses

Warping stresses

A temperature differential between the top and bottom of the slab makes it curl (warp); self-weight and subgrade restraint resist this, inducing stresses.

  • Day (summer, mid-day): top hotter → slab tends to curl down at edges → tension at the bottom (adds to wheel load tension at the edge).
  • Night (winter): top cooler → edges curl up → tension at the top (adds to corner load stress).
FormulaWarping stresses (Bradbury)

Interior:

Edge: (or with , whichever is greater)

Corner:

= coefficient of thermal expansion; = temperature differential; , = Bradbury's coefficients depending on and (slab length and width ÷ radius of relative stiffness), read from Bradbury's chart.

Frictional stresses

Uniform temperature change makes the slab expand or contract; friction with the sub-base restrains it.

( in kg/cm²; = unit weight of concrete, kg/m³; = slab length, m; = coefficient of friction, about 1.5.) This governs the spacing of contraction joints.

Critical combinations

Condition Critical combination
Summer, mid-day Edge load stress + warping stress at edge (bottom tension) − frictional stress
Winter, mid-day Edge load stress + warping stress + frictional stress (contraction)
Night Corner load stress + corner warping stress (top tension)

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