Last reviewed 30 Sept 2026 · 7 min read
Intact rock and rock mass
A tunnel is driven through a rock mass, not through a laboratory specimen. The distinction is the heart of rock engineering:
- Intact rock — the solid rock material between discontinuities, as in a small core sample: its strength and stiffness are properties of the rock material (mineral grains and cement).
- Discontinuities — joints, bedding planes, foliation, faults, shear zones and fissures: planes of weakness across which the rock has little or no tensile strength.
- Rock mass — the intact rock plus the discontinuities: a jointed assembly of blocks. Its strength, deformability and permeability are controlled mostly by the discontinuities, and are much lower than those of the intact rock.
In hard, massive rock the intact strength governs; in jointed rock the failure occurs by sliding along joints and by the fall of blocks; in weak or weathered rock the mass behaves like a soil, and squeezing and swelling become problems.
Rock types
| Group | Origin | Examples | Tunnelling character |
|---|---|---|---|
| Igneous | Cooling of magma | Granite, basalt, dolerite | Strong, massive; jointed by cooling and tectonic joints; abrasive |
| Sedimentary | Deposition and cementation | Sandstone, limestone, shale, conglomerate | Bedded; variable strength; shale may slake and swell; limestone has cavities (karst) |
| Metamorphic | Change by heat and pressure | Gneiss, schist, slate, quartzite, marble | Foliated; anisotropic; schist and slate can be weak along the foliation |
Strength classification of intact rock
The uniaxial compressive strength (UCS, ) is the standard measure. A widely used classification (International Society for Rock Mechanics, ISRM):
| Grade | Description | UCS (MPa) |
|---|---|---|
| R0 | Extremely weak | 0.25–1 |
| R1 | Very weak | 1–5 |
| R2 | Weak | 5–25 |
| R3 | Medium strong | 25–50 |
| R4 | Strong | 50–100 |
| R5 | Very strong | 100–250 |
| R6 | Extremely strong | > 250 |
Main properties of intact rock
- Density and porosity — most rocks are 2.4–2.9 t/m³; high porosity means low strength and durability.
- Uniaxial compressive strength () — from tests on cores with a length-to-diameter ratio of about 2.
- Tensile strength () — usually 5–10 % of the UCS; measured by the Brazilian (indirect) test on a disc:
= failure load, = diameter and = thickness of the disc.
- Elastic modulus () — from a few GPa in weak rock to over 100 GPa in strong rock; Poisson's ratio () typically 0.1–0.35.
- Shear strength parameters — cohesion and friction angle (of intact rock: typically 30–60°).
- Abrasivity — controls tool wear in TBM and drill-and-blast excavation; slake durability — weathering of shales.
Weathering
Weathering by water, temperature and chemical action weakens the rock and opens the joints. The usual weathering grades:
| Grade | Term | Description |
|---|---|---|
| I | Fresh | No sign of weathering |
| II | Slightly weathered | Discoloured along joints |
| III | Moderately weathered | Less than half the rock decomposed |
| IV | Highly weathered | More than half decomposed; rock is a discontinuous framework |
| V | Completely weathered | Entirely decomposed to soil, but the fabric is still visible |
| VI | Residual soil | Soil with no rock fabric |
Tunnels in grades IV–VI are effectively soft-ground tunnels.
Discontinuities and how they are described
Rock mass behaviour depends on the geometry and condition of the discontinuities. Each set is described by:
- Orientation — dip (angle of the plane from horizontal) and dip direction (azimuth). Compared with the tunnel axis, it decides whether blocks can slide or fall.
- Spacing — distance between adjacent discontinuities of a set: extremely close (< 20 mm) to extremely wide (> 6 m).
- Persistence — the extent of the discontinuity in its plane; long, persistent joints make large, dangerous blocks.
- Aperture — the gap between the walls.
- Roughness — profile of the surface (measured by the Joint Roughness Coefficient, JRC); rough joints resist sliding.
- Wall strength — strength of the rock at the surface (weathering).
- Infilling — material in the joint (clay, calcite, sand); soft clay infilling gives low shear strength.
- Seepage — water in the joint.
- Number of sets — the more sets, the more blocky the mass.
Faults and shear zones are large discontinuities with crushed rock (gouge) — a common cause of collapse, water inflow and squeezing in tunnels.
The shear strength of a joint is often written as (Mohr–Coulomb) or, for rough joints, by Barton's criterion .
Index tests
Index tests are cheap and quick, and are used to estimate the strength when core tests are not possible.
- Point load test: a piece of rock (a core, block or lump) is compressed between two conical platens; the point load index is
( = equivalent diameter, corrected to a 50 mm reference). The UCS is estimated as – (the factor varies between rock types).
- Schmidt (rebound) hammer: rebound number of a spring-loaded mass, related to the surface hardness and correlated with UCS with a chart.
- Slake durability, abrasion, and cerchar tests for durability and tool wear.
- Brazilian test for the tensile strength.
A rock core piece of equivalent diameter 50 mm fails at = 15 kN in a point-load test.
MPa → ("very strong", R5).
A Brazilian test on a disc of diameter 54 mm and thickness 27 mm fails at 25 kN:
.