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Biomass Conversion & Biogas Plants

Biomass as an energy source and its conversion routes (thermochemical, biochemical, physico-chemical); anaerobic digestion — four stages, microbes, and the factors affecting it (temperature, pH, C:N ratio, retention time, solids, loading rate); biogas composition and calorific value; KVIC floating-drum, Janata and Deenbandhu fixed-dome plants; plant sizing with worked examples; uses of gas and slurry; and Indian programmes (NBMMP, GOBARdhan, SATAT).

📑 Contents (8 sections)

Last reviewed 1 Oct 2026 · Facts as of 1 Oct 2026 · 8 min read

Biomass as energy

Biomass is organic matter of recent biological origin — crop residues (straw, husk, stalks, bagasse), wood, animal dung, food and agro-industry waste, energy crops and the organic part of municipal waste. It is renewable and carbon-neutral over a growth–use cycle (the CO₂ released was absorbed by the plants), and India has very large residue surpluses.

Conversion routes

Route Process Product
Direct combustion Burning in stoves, boilers, furnaces Heat, steam, power
Thermochemical Pyrolysis (heating without air), gasification (partial oxidation), torrefaction, briquetting/pelletising Char, bio-oil, producer gas, solid fuel
Biochemical Anaerobic digestion (biogas), fermentation (ethanol) Biogas, ethanol
Physico-chemical Oil extraction and transesterification Bio-diesel

Choice depends on moisture: dry biomass (below ~30 % moisture) suits thermochemical routes; wet biomass (dung, sludge, kitchen waste) suits anaerobic digestion.

Anaerobic digestion

Anaerobic digestion is the breakdown of organic matter by bacteria in the absence of oxygen, producing biogas and a nutrient-rich digested slurry.

FormulaFour stages of anaerobic digestion
  1. Hydrolysis — complex polymers (carbohydrates, proteins, fats) are broken into sugars, amino acids and fatty acids by hydrolytic bacteria.
  2. Acidogenesis — sugars and amino acids become volatile fatty acids, alcohols, H₂ and CO₂ (acid-forming bacteria).
  3. Acetogenesis — fatty acids and alcohols become acetic acid, H₂ and CO₂.
  4. Methanogenesis — methanogens (strict anaerobes) form methane: from acetate (acetoclastic) and from H₂ + CO₂ (hydrogenotrophic).

The first stages are done by acid formers (fast, tolerate a wide pH range); methanogens are slow and sensitive — so a sudden overload that makes acids pile up and drops the pH will "sour" the digester and stop methane formation.

Factors affecting digestion

Factor Optimum / effect
Temperature Mesophilic 30–40 °C (about 35 °C) is common; thermophilic 50–60 °C is faster but less stable; gas yield falls sharply below about 15 °C (hence winter problem in north India)
pH 6.8–7.5 (methanogens); below 6.2 is inhibitory
C:N ratio About 20–30 : 1 (cattle dung ≈ 25:1; straw is high (about 80:1), night soil is low (about 8:1)); mix to balance
Total solids (TS) 7–9 % for cattle dung slurry (one part dung to one part water for fresh dung of about 18–20 % TS)
Retention time (HRT) Cattle dung: about 40–55 days in a domestic plant (shorter at higher temperature)
Loading rate Volatile solids (VS) loaded per m³ digester volume per day — overload causes acidification
Toxic substances Antibiotics, detergents, heavy metals, high ammonia, disinfectants inhibit
Mixing/agitation Prevents scum and dead zones
Seeding A starter of digested slurry speeds start-up

Biogas

  • Composition (typical): methane (CH₄) 55–65 %, carbon dioxide 35–45 %, traces of H₂S (corrosive, bad smell), hydrogen, nitrogen and water vapour.
  • Calorific value: about 20–25 MJ/m³ (roughly 5000–6000 kcal/m³); pure methane is about 35.8 MJ/m³. It burns with a blue, smokeless flame; its ignition temperature is about 650–750 °C and its density is slightly less than air.
  • Rough equivalence: 1 m³ of biogas ≈ about 0.4 kg of LPG ≈ about 0.6 litre of kerosene (approximate; useful for comparison).
  • Yield: about 0.035–0.040 m³ of gas per kg of fresh cattle dung (about 25–30 kg dung per m³ of gas); poultry droppings and pig dung give more per kg; crop residues need pre-treatment.
  • Cleaning: H₂S is removed by iron-oxide (iron sponge) scrubbers; CO₂ by water or amine scrubbing for upgrading to bio-methane (CBG).

Types of household biogas plants

KVIC floating-drum plant

  • Underground cylindrical brick/concrete digester with a central partition wall (guides the flow), over which an inverted steel drum (gas holder) floats on the slurry and rises and falls as gas is produced or used.
  • Constant gas pressure (from the drum's weight, about 8–10 cm of water), easy to see the stored gas.
  • Disadvantages: expensive steel drum, corrosion, periodic painting, maintenance.
  • Gas holder capacity is commonly taken as about 50–60 % of the daily gas production.

Janata (fixed-dome, Chinese type) plant

  • Masonry digester with a fixed dome; the gas collects under the dome and displaces slurry into the outlet/compensation tank.
  • No moving parts, low cost, long life (20+ years), but gas pressure varies and leaks (cracks in the dome) are hard to repair.

Deenbandhu plant

  • A fixed-dome design with a hemispherical (spherical-segment) top and bottom, minimum surface area for the volume, built with bricks and cement (no steel); about 30 % cheaper than the Janata plant and widely promoted, with capacities of 1–6 m³/day.

Other types

Plant Use
Bag/balloon digesters Cheap, portable, for small use
Continuous stirred tank reactor (CSTR) Commercial and industrial plants
Upflow anaerobic sludge blanket (UASB) High-strength wastewater, distillery effluent
Dry-fermentation / plug-flow Solid waste, municipal organic waste
Community and institutional plants Large cattle, kitchen waste, human waste

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