← Process Calculations & Thermodynamics

Laws of Conservation of Mass & Energy — Material and Energy Balances

The general balance equation, steady and unsteady processes, material balances with and without chemical reaction (basis, flowsheet, component and atom balances, limiting and excess reactant, conversion, yield and selectivity), and the energy balance for closed and open (flow) systems — with worked examples.

📑 Contents (4 sections)

Last reviewed 4 Nov 2026 · 3 min read

1. The general balance equation

For any quantity (total mass, a component, energy) in a system:

FormulaGeneral balance
Case Simplified form
Steady state (nothing changes with time) Accumulation = 0
Total mass (no nuclear reactions) Generation = Consumption = 0 → Input − Output = Accumulation
Steady state, no reaction Input = Output
Unsteady (transient) process Accumulation ≠ 0 — e.g. filling or draining a tank
  • Mass is conserved in a chemical reaction, but moles of a component are not (they are generated or consumed). Atoms (elements) are conserved.

2. Solving material balance problems — steps

  1. Draw and label a flowsheet with all streams, flow rates and compositions.
  2. Choose a basis — e.g. 100 kg of feed or 1 hour of operation.
  3. List unknowns and write independent balances (total + component, or atom balances).
  4. Check the degrees of freedom (unknowns − equations = 0).
  5. Solve, starting with a "tie" component that passes unchanged between two streams, and check with an unused balance.
Worked Example1 — Mixing (no reaction)

100 kg/h of a 20% (by mass) salt solution is diluted with pure water to give a 5% solution. Find the water added W and the product P. Salt balance: kg/h. Total balance: kg/h.

3. Balances with reaction

Term Meaning
Stoichiometric ratio Moles in the balanced equation
Limiting reactant The one present in the smallest stoichiometric proportion — it would be used up first
Excess reactant % excess = (fed − theoretical) ÷ theoretical × 100
Fractional conversion Moles reacted ÷ moles fed (of a reactant)
Yield Moles of desired product formed ÷ moles that could have formed (or per mole reactant fed/consumed — definitions vary)
Selectivity Moles of desired product ÷ moles of undesired product
Worked Example2 — Combustion of methane

CH₄ + 2O₂ → CO₂ + 2H₂O. 10 mol/h of CH₄ is burnt with 20% excess air, completely. Theoretical O₂ = 20 mol/h; O₂ supplied = 24 mol/h; N₂ with it = 24 × 79/21 = 90.3 mol/h. Flue gas: CO₂ 10, H₂O 20, O₂ 4 (excess), N₂ 90.3 mol/h — total 124.3 mol/h.

4. Energy balance

Closed system (no mass crosses the boundary)

FormulaFirst law, closed system

Q = heat added to the system; W = work done by the system.

Practise this chapter for your exam

This chapter is in the syllabus of 1 exam. Take its chapter test, then the full mock tests of your exam.