← Building Materials · UPSC ESE Civil

Chapter 10 of 18

Masonry and Plaster Work

In the UPSC ESE Civil syllabus under Building Materials · 3 parts

📑 Contents (30 sections)

Part 1 of 3

Brick Masonry

Last reviewed 16 Sept 2026 · 11 min read

Terms in brickwork

Term Meaning
Stretcher Brick laid with its length along the face of the wall (the longer narrow face — the stretcher face — exposed)
Header Brick laid with its length across the wall (the end face exposed)
Bed Lower surface of the brick when laid; bed joint — horizontal mortar joint
Frog Depression on one bed face — laid upwards and filled with mortar
Lap Horizontal distance by which one brick projects beyond a vertical joint in the course below (commonly one-quarter brick in standard bonds)
Perpend Vertical joint on the face of a wall — perpends in alternate courses should line up vertically
Closer A piece of brick cut lengthwise to complete a course or to maintain bond: queen closer (half the width, cut along the length — full length, half width), king closer (one corner cut off diagonally, leaving half header and half stretcher faces), bevelled closer, mitred closer
Bat A piece of brick cut across its width — half bat, three-quarter bat, bevelled bat
Quoin External corner of a wall; quoin header/stretcher — brick at the corner
Racking back Stepping back each course at the end of a wall section being built, so that later work can be bonded in
Toothing Leaving alternate courses projecting at the end of a wall for future bonding
Squint quoin Corner that is not a right angle
Course One horizontal layer of bricks

Rules for bonding

Bond is the arrangement of bricks in successive courses so that vertical joints do not coincide, distributing loads and binding the wall together.

  1. Bricks should be of uniform size; length about twice the width plus one joint.
  2. Lap should be at least one-quarter brick along the length of the wall and half a brick across the thickness.
  3. No continuous vertical joints in the face or within the thickness.
  4. Stretchers are used mainly on the faces; the hearting should be filled with headers as far as possible.
  5. Minimum use of bats; closers are placed next to quoin headers to develop lap.
  6. Vertical joints in alternate courses should be in the same vertical line (perpends).
  7. Each alternate header should be centrally placed over the stretcher below (in appropriate bonds).

Types of bonds

Bond Arrangement Use / remarks
Stretcher (running) bond All bricks laid as stretchers, with half-brick lap in successive courses Half-brick thick walls — partitions, cavity wall leaves, facing; not for thicker load-bearing walls (no bonding across thickness)
Header bond All bricks laid as headers with half-width lap (three-quarter bats at quoins in alternate courses) One-brick thick walls, curved walls (small radius), footings (for load distribution); less attractive for long walls
English bond Alternate courses of headers and stretchers; a queen closer placed next to the quoin header in each header course; headers centred over stretchers Strongest bond — load-bearing walls, piers; no continuous vertical joints
Flemish bond Headers and stretchers alternate in the same course; each header centred over a stretcher of the course below; queen closers next to quoin headers in alternate courses Better appearance; double Flemish (Flemish on both faces) and single Flemish (Flemish on face, English backing)
English garden wall bond One course of headers to three to five courses of stretchers Garden and compound walls (economical, attractive)
Flemish garden wall bond In each course, one header after three to five stretchers Garden and boundary walls
Facing bond Header courses at intervals tying a facing of stretchers to backing When facing and backing bricks differ in thickness
Raking bond Bricks laid at an angle in the interior of thick walls — diagonal bond (45° in each direction in alternate courses) and herring-bone bond (V-pattern) Increases longitudinal strength of thick walls; herring-bone for paving and decorative work
Dutch bond Modified English bond with three-quarter bats at quoins and no queen closers Strong corners
Zig-zag bond Similar to herring-bone with zig-zag pattern Brick paving, ornamental work
Stack bond Bricks stacked with continuous vertical joints Non-load-bearing decorative work (needs reinforcement)

English bond versus Flemish bond

English bond Flemish bond
Headers and stretchers in alternate courses Headers and stretchers alternate in every course
Stronger (fewer bats, better bonding through thickness) — preferred for load-bearing walls thicker than one brick Somewhat weaker for walls thicker than 1½ bricks; uses more brickbats
Less attractive (plain appearance) Better appearance on the face
Easier to construct; less skilled labour Needs more skill and care
Economical Slightly less economical (more cut bricks), but bats can use broken bricks

Construction practice and precautions

  1. Use good-quality bricks (well burnt, uniform); soak bricks in water before use (to prevent absorption of water from mortar) but lay them surface-dry.
  2. Lay bricks with frogs upward on a full bed of mortar; fill all vertical joints ("buttering").
  3. Keep mortar joints uniform — commonly about 10 mm.
  4. Build walls plumb and courses level using a mason's line, spirit level and plumb bob; check with a straight edge.
  5. Raise the wall uniformly along its length; limit the height built in a day (commonly about 1 m or less) to allow mortar to gain strength; use racking back rather than toothing at junctions where possible.
  6. Break joints according to the bond; use closers at quoins; avoid excessive use of bats.
  7. Cure brickwork by keeping it moist (commonly at least 7 days for cement mortar).
  8. Rake joints (about 10–12 mm deep) while mortar is green if the wall is to be plastered or pointed.
  9. Provide holdfasts for door and window frames, and bond walls at junctions.
  10. Protect fresh work from rain, hot sun and frost; do not load newly built walls prematurely.
  11. Leave scaffolding holes only as permitted and fill them afterwards.

Reinforced brick masonry and brick nogging

  • Reinforced brick masonry (RBM) — steel bars or hoop iron embedded in mortar joints or grouted cores to resist tension, shear and seismic forces — lintels, slabs (reinforced brick concrete), walls in earthquake zones.
  • Half-brick walls (partitions) are often strengthened with hoop iron or reinforcement in every third or fourth course.
  • Brick nogging — brickwork filling a framework of timber or concrete posts and rails (panel walls).
  • Earthquake-resistant masonry — horizontal RCC bands (plinth, lintel, roof bands) and vertical reinforcement at corners and junctions as per IS 4326.

Strength of brickwork

The strength of brick masonry depends on:

  • Compressive strength of bricks and mortar grade (masonry strength is less than brick strength).
  • Workmanship — filling of joints, joint thickness (thicker joints reduce strength), wetting of bricks, bond.
  • Slenderness ratio of walls and columns — effective height (or length) ÷ effective thickness; higher slenderness reduces permissible stress (stress reduction factor).
  • Eccentricity of loading.
  • Shape and size of units.

IS 1905 (Code of practice for structural use of unreinforced masonry) gives basic compressive stresses for masonry based on unit strength and mortar type, stress reduction factors for slenderness and eccentricity, area reduction factors, limits on slenderness ratio (commonly up to about 27 for walls in cement or cement–lime mortar), and minimum wall thicknesses.

FormulaSlenderness ratio

= effective height (depends on end restraints — e.g. about 0.75 × clear height when floors restrain the wall at top and bottom); = effective thickness.

Part 2 of 3

Stone Masonry

Last reviewed 16 Sept 2026 · 10 min read

Masonry

Masonry is construction with individual units (stones, bricks, blocks) laid and bound together with mortar. Stone masonry is used for foundations, walls, retaining walls, piers, abutments, dams and architectural facings where good stone is locally available.

Technical terms

Term Meaning
Course A horizontal layer of stones or bricks
Bed The surface of a stone perpendicular to the line of pressure (its top/bottom in a wall); bed joint — horizontal mortar joint
Joint (cross/vertical joint, perpend) Mortar joint perpendicular to the bed joints
Header A stone (or brick) laid with its length across the wall (perpendicular to the face)
Stretcher A stone laid with its length along the face of the wall
Through stone (bond stone) A stone extending through the full thickness of the wall — ties both faces together
Quoins Stones forming the external corners of walls, usually larger and dressed
Corbel A stone projecting from the wall face to support a beam, cornice or other load
Cornice A projecting ornamental course at the top of a wall (also sheds rainwater)
Coping Covering course on the top of a wall/parapet to protect it from rain; weathered (sloped) and throated
String course Horizontal course projecting from the wall face along its length (at floor or sill level) — appearance and weather protection
Plinth course The top course of the plinth
Jambs Vertical sides of a door or window opening
Reveal The exposed part of the jamb between the frame and the wall face
Sill Horizontal member at the bottom of a window opening (weathered to shed water)
Lintel Horizontal member spanning over an opening
Hearting The interior filling of a wall between the face and back stones
Spalls (pinnings) Small chips of stone used to fill interstices in rubble masonry
Weathering Sloping top surface of projecting courses to shed rainwater
Throating A groove on the underside of a projecting course or sill so that water drips off and does not run back to the wall
Blocking course Course placed above a cornice to weigh it down
Parapet Low wall at the edge of a roof, terrace or bridge
Template A stone/concrete block placed under a beam to distribute load on the wall
Arris The sharp edge where two surfaces of a stone meet

Classification of stone masonry

1. Rubble masonry

Stones of irregular sizes and shapes (as obtained from the quarry or roughly dressed) laid in mortar. Economical but lower strength than ashlar.

Type Description Use
Uncoursed random rubble Stones of irregular shape and size laid without regular courses; interstices filled with spalls and mortar; larger stones at corners and jambs; through stones at intervals Walls of low-height buildings, compound walls, godowns, foundations
Coursed random rubble Stones of irregular shapes brought to level courses at intervals (e.g. every 30–45 cm) Residential buildings, public works — better than uncoursed
Uncoursed squared rubble Stones roughly squared (hammer dressed) laid without courses Ordinary buildings
Coursed squared rubble Squared stones in courses of varying height Better class walls
Regular coursed rubble Squared stones with uniform course heights Public buildings, residential buildings, piers and abutments of ordinary bridges
Polygonal rubble Stones hammer dressed to polygonal (irregular polygon) faces fitting together Decorative walls
Flint rubble Flints (nodules of silica) as facing, with lacing courses of brick or stone Regions where flint is available
Dry rubble masonry Rubble laid without mortar, carefully packed with spalls Retaining walls on hill roads, pitching, compound walls, revetments (allows drainage)

2. Ashlar masonry

Stones finely dressed to regular shapes and sizes, laid in courses with fine, thin joints (often about 3–6 mm). Strong, attractive, but costly.

Type Face finish
Ashlar fine Every stone finely dressed on all sides; very thin joints — superior facing, monuments, important buildings
Ashlar rough tooled Bed and side joints finely dressed; exposed face rough tooled (with a margin chisel-drafted)
Ashlar rock (quarry) faced Exposed face left rough as from the quarry, with chisel-drafted margins — rustic appearance, massive look
Ashlar chamfered Edges of the exposed face chamfered (bevelled) to form grooves at joints — used for plinths, quoins
Ashlar facing Ashlar stones used as facing with rubble or brick backing
Block-in-course Intermediate between rubble and ashlar — stones squared and dressed, courses of uniform height (often 20–30 cm), joints thicker than in ashlar — heavy works (bridges, docks, retaining walls)

3. Composite masonry

A combination of different masonry types or materials — e.g. stone facing with brick backing, stone and concrete — for economy and appearance while using cheaper backing.

General principles of construction

  1. Use hard, durable, well-seasoned stones free from defects; wet stones before laying to avoid absorbing water from mortar.
  2. Lay stones on their natural bed (bed perpendicular to the pressure); in arches the bed is radial; in cornices vertical.
  3. Provide through (bond) stones at regular intervals (commonly about 1.5–2 m apart in each course and at every course or alternate courses in height) or headers overlapping from both faces where full-length stones are not available.
  4. Break (stagger) vertical joints in successive courses — avoid continuous vertical joints.
  5. Face stones should tail well into the wall (length into the wall at least equal to height); hearting solidly filled with stones, spalls and mortar — no hollow spaces.
  6. Use the largest stones in the lower courses, at corners (quoins) and jambs.
  7. Use mortar of suitable proportion (commonly cement mortar 1 : 6 for rubble work); joints fully filled.
  8. Raise walls uniformly throughout their length — limit the height raised in a day; stagger (rack back) junctions for later work.
  9. Keep walls plumb and courses level; check with plumb bob and spirit level.
  10. Cure masonry by keeping it wet (commonly at least 7 days for cement mortar).
  11. Protect fresh work from rain, frost and hot sun.
  12. Provide weathering and throating on projecting courses; coping on parapets.

Part 3 of 3

Plastering, Pointing & Finishing Works

Last reviewed 16 Sept 2026 · 10 min read

Plastering

Plastering is the application of a thin layer of mortar (plaster) over walls, ceilings and other surfaces.

Objects

  • Protect masonry from rain, weathering and atmospheric agents.
  • Provide a smooth, even, hygienic surface for paint, whitewash or other finishes.
  • Conceal defective workmanship and inferior materials.
  • Improve appearance (decorative textures).
  • Seal joints and reduce dampness penetration; improve fire resistance and sound insulation to some extent.

Plaster mortars

Mortar Features / use
Cement plaster Cement and sand, commonly 1 : 3 to 1 : 6; strong, durable, water resistant — external walls, damp areas, internal walls; richer mixes (1 : 3, 1 : 4) for ceilings and exposed surfaces
Lime plaster Fat or hydraulic lime with sand/surkhi; good workability, flexible, breathable — heritage and interior work; slow hardening
Cement–lime (composite) plaster Improved workability and water retention with cement strength; less cracking
Gypsum plaster Ready-mix gypsum — smooth interior finish, quick setting, no water curing; not for external/wet areas
Mud plaster Clay, sand, straw/cow dung — low-cost rural buildings; needs protective wash

Special plasters and finishes

Plaster Description
Stucco plaster Decorative plaster for external (and internal) surfaces, commonly applied in three coats (scratch, fine and finishing coats) — imitates stone
Sand-faced plaster Final coat finished by sprinkling or rubbing sand to give a uniform sandy texture
Rough cast (spatter dash) Mortar containing coarse aggregate thrown onto the wall — rough, weather resistant external finish
Pebble dash Pebbles or crushed stone thrown into the fresh plaster and pressed in
Textured / scraped / combed finishes Patterns formed in the final coat
Waterproof plaster Cement plaster with waterproofing admixtures
Acoustic plaster Porous plaster (e.g. with gypsum and lightweight aggregates) — sound absorption
Barium plaster Contains barium sulphate — X-ray shielding walls in hospitals
Keene's cement Hard, white, polished finish obtained from burnt gypsum with alum — fine interior finish
Parian and Martin's cements Hard gypsum-based finishing plasters
Scagliola Imitation marble finish made from gypsum/Keene's cement with glue and colouring
Granite/marble chips plaster, grit plaster Exposed aggregate decorative finishes

Thickness and number of coats

Surface Typical thickness
Internal brick walls 12 mm (single coat)
External walls 15–20 mm (often in two coats; e.g. 12–15 mm base coat + about 6 mm finishing coat)
Ceilings (RCC) 6–10 mm
Rough stone/rubble masonry Up to about 20–25 mm or more to fill irregularities
  • One-coat plaster — common for internal walls.
  • Two-coat plaster — first (rendering) coat to fill irregularities, second (finishing) coat for a smooth surface — external walls.
  • Three-coat plaster — rendering, floating and finishing coats — stucco and high-quality work.

Method of plastering

  1. Preparation of the surface
    • Rake out mortar joints of masonry to a depth of about 10–12 mm (while mortar is green or by raking later) to provide a key.
    • Remove dust, loose mortar, oil and efflorescence; roughen smooth concrete surfaces (hacking) or apply a bonding agent.
    • Wet the surface thoroughly (so it does not absorb water from the plaster), but without standing water.
    • Fix chicken wire mesh (galvanised welded mesh) across junctions of different materials (e.g. RCC columns/beams and brick masonry) and over service chases to prevent cracks.
  2. Fixing grounds (screeds/dots) — small patches (dots) of plaster at intervals, made plumb and level, joined into vertical strips (screeds) to act as thickness guides.
  3. Application — the base coat is thrown/dashed onto the wall with a trowel and pressed in; filled between screeds.
  4. Levelling — a straight edge (aluminium/wooden) is worked over the screeds to remove excess and level the surface; low spots filled.
  5. Floating — surface rubbed with a wooden float to compact and smooth.
  6. Finishing coat (where specified) — applied after the base coat has partially set; finished with a steel trowel (smooth) or other tool for texture.
  7. Curing — keep plaster moist for at least 7 days (cement plaster), starting after initial set; protect from hot sun and drying wind.
  8. Work sequence — plaster the ceiling first, then walls, from top downwards; avoid joints in the middle of a panel (end at corners or bands).

Finishing treatments

  • Neeru (lime putty) finish — a thin coat of well-matured lime putty trowelled smooth over lime/cement plaster (traditional).
  • Punning — thin coat of plaster of Paris applied over cement plaster for a very smooth white surface.
  • Wall putty — white cement–polymer based putty applied in thin coats and sanded — smooth base for paints.

Defects in plastering

Defect Cause
Cracking and crazing Rich mortar and excessive shrinkage, rapid drying (no curing), thermal movement, structural movement, junctions of different materials without mesh, thick single coats
Blistering Expansion of unslaked lime particles in lime plaster; also moisture beneath finish coats
Popping Small conical pits formed as particles of unslaked lime or other expansive matter expand and blow out
Efflorescence Soluble salts in bricks, sand or water brought to the surface by moisture
Peeling / flaking / hollow (drummy) sound Poor bond — dry or dusty background, smooth surface without key, joints not raked, plaster applied too thick or on a surface that absorbed its water
Softness / powdering Poor-quality or insufficient binder, excess sand, inadequate curing, dampness
Rust stains Corroding iron embedded in or behind plaster
Uneven surface Poor workmanship, lack of screeds, improper floating
Dampness patches Leakage, rising damp, porous plaster
Grinning Joints of masonry visible through thin plaster due to differential suction

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