Part 1 of 3
Simple Stress & Strain
Last reviewed 16 Sept 2026 · 10 min read
Load, stress and strain
When external forces act on a body, the material develops internal resisting forces. The internal resisting force per unit area is stress.
where is the axial load and the cross-sectional area normal to it. The SI unit is N/m² (pascal); in engineering practice N/mm² = MPa is used. .
Strain is the deformation per unit original dimension. It has no unit.
- Normal (direct) stress — acts perpendicular to the section. Tensile when it lengthens the member, compressive when it shortens it.
- Shear stress — acts parallel (tangential) to the section, as in a rivet or bolt resisting sliding of plates.
- Bearing (crushing) stress — contact pressure between a bolt/rivet and the plate hole, on the projected area.
- Simple stress — stress caused by a single direct load, uniformly spread over the section (this chapter).
- Longitudinal (linear) strain — along the load.
- Lateral strain — perpendicular to the load, of opposite sign.
- Shear strain — change in a right angle (radians).
- Volumetric strain — change in volume per unit volume (see Elastic Constants).
Hooke's law and modulus of elasticity
Within the limit of proportionality, stress is proportional to strain:
is Young's modulus (modulus of elasticity) and is the modulus of rigidity. They have the units of stress. A higher means a stiffer material.
| Material | Typical (GPa) |
|---|---|
| Structural steel | 200 (IS 800 takes N/mm²) |
| Cast iron | 100 – 150 |
| Copper | about 110 |
| Aluminium alloys | about 70 |
| Timber (along grain) | 8 – 14 |
| Concrete | N/mm² as per IS 456 (short-term) |
| Rubber | a few MPa only |
Stress–strain curve of mild steel
A tension test on a mild-steel specimen gives the classic curve below. Each point is a favourite exam question.
A: limit of proportionality (elastic limit just beyond it) · B/C: upper and lower yield points · D: ultimate stress · E: breaking point (nominal stress drops because of necking).
- O–A, proportional limit — straight line; Hooke's law holds.
- Elastic limit — highest stress up to which the material recovers fully on unloading. For mild steel it is very close to A.
- Yield point (B, C) — the material elongates with little or no increase in load. The upper yield point depends on test conditions; the lower yield point is taken as the yield strength .
- Strain hardening (C–D) — the material gains strength with further strain.
- Ultimate stress (D) — maximum load ÷ original area. Necking starts here.
- Breaking point (E) — fracture. Nominal stress falls because the load is divided by the original area, although the true stress (load ÷ actual area) keeps rising.
Materials without a clear yield point — high-strength deformed (HYSD) bars, aluminium, copper — are given a 0.2% proof stress: the stress at which a line parallel to the initial slope, drawn from 0.2% strain, cuts the curve. IS 456 uses 0.2% proof stress as the characteristic strength of cold-worked bars.
Ductile and brittle behaviour
| Ductile (mild steel, copper, aluminium) | Brittle (cast iron, concrete, glass) |
|---|---|
| Large plastic deformation before fracture | Little or no plastic deformation |
| Percentage elongation usually > 5% | Elongation < 5% |
| Cup-and-cone fracture in tension | Flat, granular fracture |
| Clear warning before failure | Sudden failure |
| Strong in tension and compression alike | Much stronger in compression than in tension |
Percentage elongation and percentage reduction in area measure ductility.
- Ductility — can be drawn into wire (large plastic strain in tension).
- Malleability — can be hammered into sheets (plastic strain in compression).
- Toughness — energy absorbed up to fracture (area under the whole curve).
- Resilience — energy stored up to the elastic limit (recoverable).
- Hardness — resistance to indentation or scratching.
- Creep — slow increase of strain under constant load with time.
- Fatigue — failure under repeated or reversed loading below the static strength.
Working stress and factor of safety
A member is not allowed to reach its failure stress. The permissible (working) stress is
For ductile materials the failure stress is usually taken as the yield stress; for brittle materials, the ultimate stress. A factor of safety covers uncertainty in loads, material strength, workmanship and analysis.
Deformation of axially loaded bars
Uniform bar
The quantity is the axial rigidity and the axial stiffness (load per unit elongation).
Bars of several segments (stepped bars)
Find the internal force in each segment from a free-body diagram, then add the elongations:
Principle of superposition — when several loads act, the total deformation is the algebraic sum of the deformations caused by each load acting alone (valid within the elastic range and small deformations).
Tapering circular bar
For a bar whose diameter varies linearly from to over length :
If the formula becomes — the uniform-bar result. Also note the tapered bar does not stretch the same as a uniform bar of mean diameter; it stretches as a bar of diameter .
Tapering rectangular bar
Width varying linearly from to , constant thickness :
Bar hanging under its own weight
For a prismatic bar of length , density (unit weight ):
where is the total weight. The bar elongates half as much as if its whole weight hung at the free end. The stress is zero at the free end and maximum, , at the support.
For a conical bar hanging from its base: .
Bar of uniform strength
To keep the stress constant at everywhere in a vertical bar carrying a load and its own weight, the area must increase towards the support:
where is the area at the loaded (lower) end and is measured upward from it.