← Horticultural Produce Processing

Thermal Processing & Evaporation

Heat preservation of foods — blanching, pasteurisation (LTLT, HTST, UHT), commercial sterilisation and canning; classification of foods by pH and the 4.6 boundary; microbial heat resistance (D value, z value, F value, 12-D botulinum cook, F0), worked lethality calculations, heat penetration and retort operation; aseptic processing; evaporation of liquid foods — single-effect mass and energy balance, boiling-point elevation, multiple-effect evaporators and steam economy, types of evaporators, with worked examples.

📑 Contents (7 sections)

Last reviewed 1 Oct 2026 · 8 min read

Heat preservation — overview

Heat destroys micro-organisms and inactivates enzymes so that food can be stored. The severity of the treatment depends on the target microbe and the food's acidity.

Treatment Temperature–time Purpose
Blanching About 85–100 °C, 1–5 min Inactivate enzymes; not a preservative in itself
Pasteurisation Below 100 °C Kill vegetative pathogens and spoilage organisms; shelf life extended by days to months (with refrigeration or low pH)
Commercial sterilisation (canning) About 110–125 °C (retort) for minutes Destroy spores of Clostridium botulinum and spoilage spores; shelf-stable
UHT (ultra-high temperature) About 135–150 °C for 2–5 s Sterilise liquids (milk, juice) followed by aseptic filling

Pasteurisation

Method Conditions (milk)
Low-temperature long-time (LTLT, batch/holder) 63 °C for 30 min
High-temperature short-time (HTST) 72 °C for 15 s
UHT 135–150 °C for 2–4 s
Fruit juices and acid foods About 85–95 °C for 15–60 s (hot-fill or flash)

Pasteurisation is verified by the alkaline phosphatase test (negative after proper pasteurisation of milk) and for juices by colony counts/enzyme inactivation (pectinesterase).

Acidity classes and the pH 4.6 boundary

  • Low-acid foods (pH > 4.6; e.g., vegetables, meat, fish, milk) — they can support the growth of Clostridium botulinum spores, whose toxin causes botulism, so they require sterilisation at above 100 °C (pressure retort).
  • Acid foods (pH ≤ 4.6; e.g., most fruits, tomato (borderline), pickles) — spores of botulinum cannot grow; milder pasteurisation (about 85–100 °C) is enough, aimed at moulds, yeasts and acid-tolerant spoilage bacteria.
  • Some classifications use four classes: low-acid (pH > 5.3), medium-acid (4.5–5.3), acid (3.7–4.5), high-acid (< 3.7).

Microbial heat resistance

FormulaD, z and F values
  • D value — the time at a given temperature to reduce the microbial population by 90 % (one log cycle). , so the process time for a reduction from to is .
  • z value — the temperature rise that reduces D by a factor of 10: .
  • F value — equivalent time at a reference temperature giving the same lethality: .
  • F₀ value — F at °C (250 °F) with °C — the standard for low-acid foods (sterilising value in minutes).

The botulinum cook (12-D concept)

  • C. botulinum has –0.25 min and °C.
  • A 12-log (12-D) reduction is the minimum process for low-acid canned foods: –3.0 min. Commercial processes use F₀ of about 3–6 min for safety against more resistant spoilage bacteria (e.g., Bacillus stearothermophilus requires F₀ of about 5–20 min for some products).
Worked ExampleExample — equivalent processing times

A product needs min at 121.1 °C ( °C). What is the equivalent holding time at 111.1 °C and at 131.1 °C?

  • At 111.1 °C: .
  • At 131.1 °C: .

A 10 °C rise in temperature cuts the required time ten-fold — the principle behind high-temperature short-time (HTST and UHT) processing, which kills microbes with less damage to colour, flavour and vitamins (the quality factors have larger z values: about 20–40 °C, so they degrade less quickly than spores die).

Worked ExampleExample — number of log reductions

Spores of an organism with min are heated at 121 °C for 6 min. Number of log cycles — a 12-log reduction (a starting load of spores per can becomes spores per can, i.e., one survivor in a billion cans).

This chapter is in the syllabus of

Open an exam to see where this chapter sits in its syllabus, and to practise it.