Objectives and levels of treatment
Sewage treatment removes suspended solids, biodegradable organic matter (BOD), pathogens and nutrients so that the effluent can be safely discharged or reused.
| Level |
Units |
Removes |
| Preliminary |
Screens, comminutors, grit chambers, skimming tanks |
Large floating matter, grit, oil and grease — protects pumps and later units |
| Primary |
Primary sedimentation tanks |
Settleable organic and inorganic solids — roughly 50–70% of SS and 25–40% of BOD |
| Secondary (biological) |
Trickling filters, activated sludge, ponds, UASB with secondary clarifiers |
Dissolved and colloidal organic matter — overall BOD removal about 85–95% |
| Tertiary / advanced |
Nutrient removal, filtration, activated carbon, disinfection, membranes |
Nitrogen, phosphorus, residual SS, pathogens, refractory organics — for sensitive waters or reuse |
A typical flow sheet: screens → grit chamber → primary settling tank → aeration tank or trickling filter → secondary settling tank → disinfection → discharge/reuse, with sludge from settling tanks sent to thickening, digestion and dewatering.
Preliminary treatment
Screens
| Screen |
Clear openings (typical) |
Purpose |
| Coarse (rack) screens |
About 50 mm or more |
Remove large floating objects |
| Medium screens |
About 20–50 mm |
General screening at pumping stations and plants |
| Fine screens |
Less than about 10 mm (down to a few mm) |
Remove smaller solids; reduce load on later units |
- Bars are inclined (commonly about 30–60° to the horizontal) and cleaned manually or mechanically.
- Velocity through screens is kept moderate — high enough to avoid deposition in the channel, low enough not to force material through.
- Comminutors (macerators/shredders) cut solids in the flow instead of removing them.
Grit chambers
Remove heavy inorganic particles — sand, gravel, cinders (typically particles of about 0.2 mm and larger, specific gravity about 2.65) — which cause abrasion of pumps and accumulate in digesters.
- Horizontal-flow (velocity-controlled) grit chambers: the horizontal velocity is held near 0.3 m/s at all flows — fast enough to keep lighter organic solids in suspension, slow enough to let grit settle. A proportional flow weir (Sutro weir) or Parshall flume at the outlet maintains constant velocity as flow varies.
- Theoretical length L=vsHvh, increased for turbulence and inlet/outlet effects.
- Aerated grit chambers — spiral flow created by air; also remove grease and pre-aerate sewage.
- Detritus tanks — square tanks with mechanical scrapers.
Skimming tanks
Remove oil, grease, soap and floating fats that would form scum and interfere with treatment. Air is blown in to help grease rise; the floating scum is skimmed off. Grease traps serve individual buildings.
Primary sedimentation
- Flocculent (Type II) settling of organic suspended solids.
- Typical design (indicative): detention time about 1.5–2.5 h; surface overflow rate of the order of 25–50 m³/m²/day (at average and peak flows respectively); side water depth about 2.5–3.5 m.
- Rectangular (horizontal flow) or circular (radial flow) tanks with sludge scrapers and scum removal.
- Primary sludge is removed regularly to prevent septic conditions.
- Chemically assisted primary treatment — coagulants improve removal.
Principles of biological treatment
Microorganisms (mainly bacteria) use organic matter as food, converting it to CO₂, water and new cells (biomass). The biomass is then separated by settling.
| Attached growth (fixed film) |
Suspended growth |
| Microorganisms grow as a film on media (stones, plastic) |
Microorganisms kept in suspension as flocs by mixing and aeration |
| Trickling filter, rotating biological contactor, biofilters |
Activated sludge process, oxidation ditch, aerated lagoon, SBR |
Under aerobic conditions, bacteria need oxygen; under anaerobic conditions (UASB, digesters), organics are converted to methane and CO₂.
Trickling filters
A bed of coarse media (crushed stone about 25–75 mm, or plastic media) over which settled sewage is sprinkled by a rotary distributor. A biological slime layer (zoogleal film) grows on the media; as sewage trickles over it, organic matter is adsorbed and oxidised. Air enters through the under-drains by natural draft.
- The film thickens and periodically sloughs off; the sloughed solids (humus) are removed in a secondary settling tank.
- Standard (low-rate) filter — low hydraulic loading (about 1–4 m³/m²/day), no recirculation, deep beds; good BOD removal (about 80–90%) and some nitrification; intermittent dosing.
- High-rate filter — much higher hydraulic loading (about 10–40 m³/m²/day) with recirculation of effluent; smaller area; continuous dosing; BOD removal of a single stage somewhat lower (about 65–85%); two-stage filters for higher efficiency.
Operational problems: ponding (clogging of voids by excessive slime or fine media), filter flies (Psychoda) in low-rate filters, odours (anaerobic conditions), ice formation in cold climates. Recirculation and flooding the filter help control flies and ponding.
Large closely spaced plastic discs mounted on a horizontal shaft, about 40% submerged and slowly rotated; biofilm on the discs alternately contacts sewage and air. Compact, low energy; sensitive to shaft/mechanical failures.
Activated sludge process (ASP)
Settled sewage is mixed with return activated sludge in an aeration tank where air (or oxygen) is supplied; microorganisms form flocs that oxidise organic matter. The mixed liquor flows to a secondary clarifier; settled sludge is partly returned to the aeration tank and the excess (waste activated sludge) is removed.
Typical ranges (conventional ASP, indicative): MLSS about 1500–3000 mg/L; F/M about 0.2–0.4 per day; SRT about 5–15 days; HRT about 4–8 hours; SVI 50–150 mL/g indicates good settling (above about 200 — bulking); BOD removal about 85–95%.
Modifications
| Process |
Feature |
| Conventional (plug flow) |
Long narrow tanks; high oxygen demand at inlet |
| Tapered aeration |
More air at the inlet, less towards the outlet — matches oxygen demand |
| Step aeration |
Sewage fed at several points along the tank — spreads load |
| Complete mix |
Uniform conditions throughout — resists shock loads and toxic inflows |
| Contact stabilisation |
Short contact tank followed by re-aeration (stabilisation) of return sludge |
| Extended aeration |
Long HRT (about 18–36 h), low F/M, long SRT (about 20–30 days) — little excess sludge, well-stabilised; for small communities |
| High-rate aeration |
High F/M, short HRT — partial treatment |
| Oxidation ditch (Pasveer ditch) |
Extended aeration in an oval channel with cage rotors/brush aerators; simple and robust; widely used for small towns |
Oxygen supply: diffused air systems (fine or coarse bubble diffusers) or mechanical surface aerators.
Operational problems
- Sludge bulking — poor settling due to filamentous organisms (low DO, low F/M, nutrient deficiency, septic sewage) or viscous bulking; sludge is lost with the effluent.
- Rising sludge — denitrification in the secondary clarifier releases nitrogen gas that floats sludge; remedy — faster sludge removal, reduced SRT.
- Foaming/scum — from detergents or filamentous Nocardia.
- Pin floc — very long SRT, small flocs that do not settle.