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IC Engines & Engine Components

Classification of internal-combustion engines, the four-stroke and two-stroke cycles for petrol (spark-ignition) and diesel (compression-ignition) engines, the Otto and Diesel cycles, comparison of SI and CI engines, engine components (cylinder block, head, piston, rings, connecting rod, crankshaft, camshaft, valves, flywheel, manifolds), engine terms (bore, stroke, displacement, compression ratio), power, torque, mean effective pressure, efficiencies and worked numericals.

📑 Contents (8 sections)

Last reviewed 1 Oct 2026 · 9 min read

Heat engines and IC engines

A heat engine converts the heat energy of fuel into mechanical work. In an internal-combustion (IC) engine the fuel is burnt inside the cylinder, and the hot gases push a piston; the reciprocating motion is turned into rotation by the crank mechanism. Tractors and farm engines mostly use diesel (compression-ignition) engines; small machines and some power tillers use petrol or kerosene engines.

Classification

Basis Types
Ignition Spark-ignition (SI) — petrol, gas; Compression-ignition (CI) — diesel
Strokes per cycle Four-stroke (two crank revolutions per cycle); two-stroke (one revolution)
Cylinders Single, two, three, four, six; in-line, V, flat (opposed)
Cooling Water-cooled (most tractors); air-cooled (small engines)
Fuel Petrol, diesel, kerosene, LPG, CNG, biogas, biodiesel, ethanol blends
Valve arrangement Overhead (OHV), side valve (L-head)
Speed Low (< 1000 rpm), medium, high (> 2500 rpm); tractor engines typically 1800–2400 rpm
Application Automotive, tractor, stationary, marine

Engine terminology

Term Meaning
Top dead centre (TDC) Highest position of the piston
Bottom dead centre (BDC) Lowest position
Bore (D) Cylinder diameter
Stroke (L) Piston travel between TDC and BDC (= 2 × crank radius)
Swept (displacement) volume per cylinder
Clearance volume Volume above the piston at TDC
Compression ratio
Engine displacement number of cylinders
Firing order The sequence of firing in a multi-cylinder engine (e.g., 1-3-4-2 for a four-cylinder)

Typical compression ratios: SI engines 6–10; CI engines 14–22 (tractor diesel engines 15–18).

The four-stroke cycle

FormulaFour strokes (two crank revolutions)
  1. Suction (intake) stroke — piston moves TDC → BDC, inlet valve open; air (diesel) or air–fuel mixture (petrol) is drawn in.
  2. Compression stroke — piston BDC → TDC, both valves closed; the charge is compressed (and heated). In the petrol engine a spark ignites the mixture near TDC; in the diesel engine fuel is injected near TDC into the hot compressed air and self-ignites.
  3. Power (expansion) stroke — the burnt gases push the piston TDC → BDC; both valves closed; work is produced.
  4. Exhaust stroke — piston BDC → TDC, exhaust valve open; the burnt gases are expelled.
  • Only one stroke in four produces work; the flywheel stores energy to carry the engine through the other three. Valve timing — the inlet opens a little before TDC and closes after BDC; the exhaust opens before BDC and closes after TDC (valve overlap helps scavenging).

The two-stroke cycle

In a two-stroke engine the cycle is completed in one crank revolution (two piston strokes); there are no valves, but ports in the cylinder wall, opened and closed by the piston. Upward stroke: compresses the charge above the piston while fresh mixture is drawn into the crankcase below. Downward stroke: power; the piston uncovers the exhaust port, then the transfer port, and the fresh charge flows from the crankcase into the cylinder, scavenging the burnt gases.

  • Advantages: simple, light, cheap, one power stroke per revolution (higher power for a given size), no valve gear. Disadvantages: poor scavenging, loss of fresh mixture into the exhaust (low fuel economy and high emissions), oil must be mixed with the petrol for lubrication, overheating, shorter life.
  • Used in small petrol engines (power sprayers, chain saws, brush cutters, motorbikes in the past) and in large marine diesels.

Comparison: four-stroke vs two-stroke

Feature Four-stroke Two-stroke
Power strokes per two revolutions 1 2
Valves Yes Ports
Lubrication Separate oil system Oil mixed with fuel (petrol)
Thermal efficiency Higher Lower
Fuel economy and emissions Better Poorer
Weight per kW Higher Lower
Cost and complexity Higher Lower

Spark-ignition (petrol) vs compression-ignition (diesel) engines

Feature SI engine (petrol) CI engine (diesel)
Cycle Otto (constant-volume combustion) Diesel (constant-pressure combustion) (dual cycle in practice)
Fuel Petrol (volatile, high octane) Diesel (higher cetane)
Air–fuel preparation Carburettor or petrol injection — mixture drawn in Air only compressed; fuel injected at the end of compression
Ignition Spark plug (ignition system) Self-ignition by heat of compression
Compression ratio 6–10 14–22
Thermal efficiency 25–30 % 30–40 %
Speed Higher Lower
Weight Lighter Heavier (stronger construction)
Fuel economy Lower Better
Torque Lower, high rev Higher at low speed
Emissions CO, HC NOx, particulates (smoke)
Fuel cost Higher Lower
Use Cars, small engines Tractors, trucks, pumps

Ideal cycles

Otto cycle efficiency: ( for air). Diesel cycle efficiency: where is the cut-off ratio ().

For the same compression ratio the Otto cycle is more efficient; but a CI engine uses a much higher compression ratio, so it is more efficient in practice.

Worked ExampleExample — Otto efficiency

A petrol engine has a compression ratio of 8: (ideal air-standard). Actual brake thermal efficiency is only about 25–30 % because of heat loss, friction and imperfect combustion.

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