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Fertiliser Application & Plant Protection Equipment

Methods and machines for fertiliser application (broadcasters, drill and band placement, top-dressers, liquid and fertigation applicators); sprayers (hand compression, knapsack, lever-operated, power sprayers, boom, air-blast and mist blowers, ULV, electrostatic, drone sprayers), their components (pump, nozzle, tank, agitator, pressure regulator), nozzle types and discharge, dusters and fumigators, calibration and application-rate calculations, drift and safety, and worked examples.

📑 Contents (7 sections)

Last reviewed 1 Oct 2026 · 9 min read

Fertiliser application

Methods

Method Description Remarks
Broadcasting Spreading fertiliser uniformly over the field, before sowing or as a top-dressing Fast; less efficient (fertiliser also feeds weeds; losses)
Band (row) placement Placing the fertiliser in a band beside and below the seed (about 5 cm to the side, 5 cm below) Best use of P and K; avoids seed burn
Drilling with the seed (combined drill) Fertiliser box on a seed drill One pass; good for P
Side dressing / top dressing Fertiliser placed beside growing plants (N for maize, sugarcane, cotton) Uses inter-row fertiliser applicators
Deep placement Putting N (urea briquettes) in the reduced soil layer in rice Reduces N loss
Foliar application Spraying a nutrient solution on leaves Micronutrients, quick correction
Fertigation Dissolved fertiliser through irrigation (drip or sprinkler) Precise, water efficient
Liquid / anhydrous ammonia injection Injector tines place liquid fertiliser into the soil Large farms

Fertiliser distributors (spreaders)

Machine Principle Notes
Centrifugal (spinner) spreader A rotating disc with vanes throws the granules; gravity feed from the hopper Wide swath (6–24 m); non-uniform pattern — overlap needed; affected by granule size, wind
Gravity (drop) spreader Fertiliser falls through slots at the bottom of a hopper over the width Accurate placement, narrow width
Pendulum spreader An oscillating tube Even spread
Pneumatic spreaders Air carries fertiliser to booms Large scale
Row-crop fertiliser applicator (side-dresser) Metering units feed placement tubes alongside crop rows; disc or tyne openers N, P, K for row crops
Fertiliser drill (combined) Runs with a seed drill
Liquid applicators Pump, tank, nozzles or injection tines; pressure-controlled flow Urea ammonium nitrate (UAN), liquid fertilisers
Slurry tankers and manure spreaders Spread farmyard manure or slurry Organic nutrients

Metering mechanisms

Star wheel, fluted rollers, belt, rotary vane, auger, and agitator in the fertiliser box; the rate is adjusted by gate opening and speed (sprocket ratio). Corrosion resistance is essential (fertiliser salts) — plastic, stainless steel or coated metal; wash after use.

Worked ExampleExample — fertiliser calibration

A row-crop applicator with 4 rows spaced 0.75 m ( m) has a ground wheel of 0.6 m diameter. In 10 revolutions (18.85 m) the metering units deliver 1.10 kg of fertiliser.

Area covered ; rate . To obtain 150 kg/ha the feed gate is closed slightly (rate × 150/194.5) and the test repeated.

Plant protection equipment

Objectives

To apply pesticides (insecticides, fungicides, herbicides, acaricides) efficiently — target coverage, minimum drift and waste, operator safety.

Types of formulations

Liquids (emulsifiable concentrates, wettable powders, soluble liquids) are diluted in water; dusts and granules are applied dry; fumigants are gases.

Sprayers

A sprayer breaks the liquid into droplets and projects them on the target.

Components

Component Function
Tank (reservoir) Holds the spray liquid; corrosion resistant; with strainer at filling
Pump Develops pressure — piston, plunger, diaphragm, centrifugal, gear or roller types
Pressure chamber (air chamber) Smooths pressure fluctuations
Pressure regulator / relief valve Keeps the set pressure and bypasses excess flow
Agitator (mechanical or hydraulic) Keeps suspensions (wettable powders) mixed
Hose, lance, boom Carry liquid to the nozzles
Nozzle Atomises the liquid into droplets, controls flow rate, droplet size and spray pattern
Filters / strainers Protect the nozzles from blocking
Shut-off and control valves Control flow

Types of sprayers

Type Description Capacity and use
Hand-operated compression sprayer The tank is pressurised by a hand pump (up to 3–4 bar) before spraying Small areas, 0.5–1 L/min; domestic and gardens
Knapsack (lever-operated) sprayer Back-carried, tank of 10–20 L; a lever-driven plunger or diaphragm pump gives pressure up to 3–7 bar while spraying Field crops, vegetables; 0.5–1.5 ha/day; the most common in India
Foot sprayer / rocker sprayer Operated by foot; for taller crops, orchards (up to 15–20 bar pressure with a rocker pump)
Power knapsack sprayer Small petrol engine drives the pump; up to 30 bar; some with air-assisted/mist blower (mist blowers produce fine droplets with a high-speed air stream) Orchards, plantation crops; 1–2 ha/h
Tractor-mounted (boom) sprayer Pump driven by the PTO, tank 200–1000 L, boom 6–15 m with nozzles every 50 cm Field crops, herbicides; 4–8 ha/h; pressure 2–5 bar
Orchard (air-blast) sprayer A PTO-driven axial fan blows air with the spray through an outlet; fine droplets reach tall trees Orchards, vineyards; high capacity
Self-propelled (high-clearance) sprayers Large-scale
Aerial (aircraft) sprayers and drones Ultra-low volume (ULV); drones carry 5–20 L and cover about 1 ha in 10–20 minutes Large or difficult terrain; strict regulation and a trained pilot
Electrostatic sprayers Droplets are given an electric charge and are attracted to the plant surface (better deposition, less drift) Special
Controlled-droplet applicators (CDA), ULV Spinning-disc atomiser gives uniform droplets; 1–5 L/ha of undiluted formulation Cotton, pasture; low water use

Nozzles

Nozzle Pattern Use
Hollow cone A ring-shaped cone of fine droplets Insecticides and fungicides on foliage (good coverage)
Full cone Full solid cone Herbicides, soil applications
Flat fan A flat fan-shaped sheet Boom sprayers for herbicides and broad coverage
Even flat fan Uniform across the width Band spraying
Flood nozzle Wide, coarse Liquid fertiliser
Air-induction (low-drift) Large air-filled droplets Reduced drift
Twin-fluid, pneumatic (air atomisation) Air breaks the liquid Fine mists
  • Nozzle discharge — it is proportional to the square root of the pressure: doubling the flow rate needs four times the pressure. A worn nozzle gives a higher flow and bad pattern.
  • Droplet size — decreases with higher pressure, a smaller orifice, and greater cone angle; classified (by VMD, volume median diameter): very fine (< 100 µm), fine (100–175), medium (175–250), coarse (> 250). Fine droplets give good coverage but drift; coarse droplets reduce drift but cover less.

Application rates

Volume class L/ha Typical use
High volume (HV) > 600 Fruit trees, field crops with the lever knapsack (up to 500–1000 L/ha)
Low volume (LV) 50–200 Boom sprayers, field crops
Very low / ultra-low volume (ULV) < 5 Cotton, aerial, CDA

Calibration of a boom or knapsack sprayer

The application rate (volume rate) is:

where is the discharge per nozzle (L/min), the forward speed (km/h) and the nozzle spacing (m) (for a boom). The constant 600 is a unit conversion ().

Worked ExampleExample — boom sprayer

A tractor boom has nozzles at 0.5 m spacing, each delivering 0.80 L/min at 3 bar. The tractor travels at 5 km/h.

. To halve the rate one would change the speed (doubling it to 10 km/h) or choose smaller nozzles (flow ∝ √pressure means a pressure of one quarter would halve the flow, not recommended because it changes the droplet size).

For a pesticide dose of 1.5 kg active ingredient per hectare with a formulation of 50 % a.i., the product needed is kg/ha; mixed in 192 L of water, the tank concentration is .

Knapsack sprayer calibration

Spray a measured area (for example 100 m²) with the water at the normal walking speed and pressure, measure the volume used, and compute L/ha; then calculate the pesticide per tank:

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