Last reviewed 16 Sept 2026 · 8 min read
Air compressors
A compressor raises the pressure of air or gas using mechanical work.
Uses
- Construction sites: pneumatic rock drills, jackhammers/breakers, rivet guns, sand blasting, shotcrete/guniting, grouting, dewatering (air lift), spray painting, cleaning.
- Industry: pneumatic tools and controls, conveying, refrigeration and air conditioning, gas turbines, supercharging engines.
Classification
| Basis | Types |
|---|---|
| Principle | Positive displacement (reciprocating, rotary vane, screw, lobe) — trapped volume reduced; dynamic (rotodynamic) (centrifugal, axial) — velocity imparted then converted to pressure |
| Stages | Single-stage, multistage |
| Action | Single-acting, double-acting |
| Delivery pressure | Low, medium, high |
| Cooling | Air-cooled, water-cooled |
| Mobility | Stationary, portable (diesel-driven trailer compressors on sites) |
Reciprocating air compressor
Work of compression (without clearance, per cycle)
Polytropic ( = const):
Isentropic: replace by γ. Isothermal (minimum work):
Isothermal efficiency
- Work required: isothermal < polytropic < isentropic — cooling during compression saves work.
- Delivery temperature: .
Clearance and volumetric efficiency
- Clearance volume is necessary (valves, thermal expansion) — trapped air re-expands, reducing intake.
- Volumetric efficiency ( = clearance ratio ) — decreases as pressure ratio increases.
- Free air delivery (FAD) — delivered volume reduced to atmospheric conditions.
Multistage compression
- High pressure ratios in a single stage cause very high delivery temperature, low volumetric efficiency and more work.
- Multistage compression with intercooling (cooling air between stages back to initial temperature) — reduces work, improves volumetric efficiency, lower temperatures (better lubrication, safety).
Equal pressure ratio and equal work in each stage. For stages, stage pressure ratio .