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Transformers & DC Machines

Transformers — principle of mutual induction, construction (core and shell types, laminations), EMF equation, turns ratio and ideal transformer, losses (core and copper), efficiency and condition for maximum efficiency, all-day efficiency, voltage regulation, open-circuit and short-circuit tests, autotransformers, cooling and applications; DC machines — construction (yoke, poles, armature, commutator, brushes), lap and wave windings, EMF equation of DC generator, types of excitation, DC motor principle, back EMF, torque and speed equations, characteristics of shunt, series and compound motors, starters, speed control, losses, efficiency and applications — with fully worked numericals.

📑 Contents (5 sections)

Last reviewed 16 Sept 2026 · 9 min read

Transformers

A transformer is a static device that transfers electrical energy between circuits by mutual induction, changing voltage and current levels at the same frequency. It works only on AC (a steady DC flux induces no EMF).

Construction

Part Details
Core Laminated silicon steel (thin insulated sheets) to reduce eddy current and hysteresis losses; CRGO steel in power transformers
Windings Primary (input) and secondary (output) — copper/aluminium
Core type Windings surround the core limbs — suits high voltage, easier insulation and cooling
Shell type Core surrounds the windings — better mechanical support, lower leakage — suits low voltage, high current
Accessories Tank, transformer oil (insulation and cooling), conservator, breather (silica gel), Buchholz relay, bushings, tap changer, radiators

EMF equation and ratios

FormulaTransformer relations

Turns ratio (transformation ratio) Ideal transformer: ;

  • → step-up; → step-down
  • Impedance referred across: (to primary)

Losses

Loss Cause Dependence
Core (iron) losses Hysteresis + eddy currents in the core Depend on voltage and frequency — constant at all loads
Copper losses in windings Vary as square of load —

Transformers have no mechanical losses (no moving parts) → very high efficiency (commonly above 95%, large units above 99%).

Efficiency

FormulaEfficiency

= fraction of full load; = rated kVA.

Maximum efficiency occurs when copper loss = iron loss:

All-day (energy) efficiency — important for distribution transformers (energised all day, lightly loaded much of the time) — designed with low iron losses.

Voltage regulation

(Some texts divide by the full-load voltage.) Approximate formula: (+ for lagging, − for leading pf). Leading pf can give negative regulation (voltage rises on load).

Tests

Test Performed on Measures
Open-circuit (no-load) test Usually LV side energised at rated voltage, HV open Iron (core) losses; no-load current; magnetising parameters
Short-circuit test Usually HV side at reduced voltage, LV shorted, rated current Full-load copper losses; equivalent resistance and reactance

Autotransformer

  • Single winding with a tapping — part of the winding common to primary and secondary.
  • Saves copper (more so when ratio is close to 1); smaller and more efficient; but no electrical isolation.
  • Uses: starting induction motors, variacs, interconnecting grids of close voltages.

Other types and cooling

  • Power transformers (generating stations/substations, high efficiency at full load), distribution transformers (e.g. 11 kV/433 V), instrument transformers (CT, PT), isolation transformers.
  • Cooling: ONAN (oil natural air natural), ONAF (oil natural air forced), OFAF, OFWF, and dry-type (AN) for indoor.

DC machines

A DC machine converts mechanical energy to DC electrical energy (generator) or vice versa (motor); the same machine can work as either.

Construction

Part Function
Yoke Outer frame; mechanical support and path for flux
Field poles and field winding Produce the main magnetic flux
Armature core (laminated) Carries armature conductors; rotates
Armature winding Lap ( parallel paths — high current, low voltage) or wave ( — high voltage, low current)
Commutator Mechanical rectifier — converts alternating EMF in armature to DC at terminals (generator) / reverses current in conductors (motor)
Brushes (carbon) Collect current from the commutator
Interpoles Improve commutation

EMF equation (generator)

FormulaEMF of a DC machine

= poles; Φ = flux per pole (Wb); = speed (rpm); = total armature conductors; = parallel paths ( lap, wave). Generator: (+ brush drop)

Types by excitation

  • Separately excited — field from an external source.
  • Self-excited: shunt (field in parallel with armature), series (field in series), compound (both; cumulative or differential; short or long shunt).
  • Self-excited generators need residual magnetism and field resistance below the critical resistance to build up voltage.

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